How do I choose and install an inverter?

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Quick answer

Choose a pure sine wave inverter with a continuous rating above the total wattage of everything you’ll run at once, and a surge rating that covers start-up loads such as fridges, compressors and power tools. Mount it close to the battery with short, heavy cables and a fuse or circuit breaker near the battery, because inverters draw very high current at 12V. Plug appliances straight into the inverter’s own outlets. Connecting an inverter into a caravan’s or vehicle’s fixed 240V wiring is licensed electrical work.

Is this a DIY job?

  • Difficulty: Medium for a small inverter with its own outlets; Pro for large inverters; licensed electrician only for any fixed 240V wiring
  • Time: 1 to 3 hours for a stand-alone install
  • Tools: heavy cable crimper, cable cutter, socket set, multimeter, drill
  • Skills: high-current DC wiring

Step by step

Inverter installation overview Battery positive goes through a fuse or circuit breaker close to the battery, then an isolator switch, then a short heavy cable to the inverter. The negative returns by an equally heavy cable. Appliances plug into the inverter’s own 240V outlets. Connecting the inverter to fixed 240V wiring in a caravan or vehicle must be done by a licensed electrician. Installing an inverter: keep the DC side short and fused 12V DC SIDE: very high current Battery + − Fuse near battery Isolator switch Inverter pure sine wave, ventilated, dry Negative: same heavy cable size Short, heavy cables (size per maker) 240V AC SIDE: can kill Inverter outlets plug appliances in here Fixed wiring to power points, changeover or shore power: licensed electrician only Rough rule at 12V Battery current ≈ AC watts ÷ 12, plus inverter losses. A 1,000 W load draws more than 80 A from the battery. Fuse rating, cable size and earthing come from the inverter maker’s instructions.
Inverter installation: battery, fuse, isolator, short heavy cables, inverter outlets
  1. List what you’ll run. Find the wattage on each appliance’s label. Add up everything you’ll use at the same time.
  2. Choose the continuous rating. Pick an inverter rated comfortably above that total. Running an inverter at its limit for long periods makes it hot and less efficient.
  3. Check the surge rating. Motors and compressors (fridges, blenders, power tools) can draw several times their running power for a moment at start-up. The inverter’s surge rating must cover that.
  4. Choose pure sine wave. Pure sine inverters produce power like a household outlet, so laptops, chargers, motors and sensitive electronics run properly. Modified sine inverters are cheaper, but some appliances run hot, noisy or not at all.
  5. Check your battery can supply it. At 12V, the DC current is roughly the AC watts ÷ 12, plus inverter losses. A 1,000 W load draws more than 80 A from the battery. Make sure the battery, and its charging, can support that. (see How much solar do I need for my caravan?)
  6. Choose the location. Close enough to the battery to keep the DC cables short, but not inside the battery box or right beside the battery: some makers specify a minimum gap, so check the manual. It should be dry, well ventilated, protected from damage and away from battery gases.
  7. Disconnect the battery negative first before you fit any fuse or cable. Reconnect it last, once everything else is done.
  8. Fit the DC fuse and isolator. A fuse or circuit breaker rated for the inverter (from the maker’s instructions) goes as close to the battery positive as practical. An isolator switch makes it easy to turn off.
  9. Run short, heavy DC cables. Use the cable size the inverter maker specifies, and keep the run as short as possible. (see What size cable do I need for my 12V accessory?)
  10. Connect the chassis earth if the inverter maker requires it, using the specified cable.
  11. Use the inverter’s own outlets. Plug appliances directly into the inverter, or use an appliance lead rated for the load.
  12. Leave fixed 240V wiring to a licensed electrician. Connecting an inverter to a caravan’s power points, changeover switch or shore power needs correct earthing, RCD protection (an RCBO, which also gives overcurrent protection) and compliance with AS/NZS 3001.
  13. Test and check heat. Run your normal loads and check cables, lugs and the inverter don’t get hot.

Specs table

Approximate DC current at 12V (allowing for about 10% inverter loss)

AC load Approx. battery current
100 W about 9 A
300 W about 28 A
500 W about 46 A
1,000 W about 93 A
2,000 W about 185 A

Real current varies with the inverter’s efficiency and the battery voltage. Check the maker’s figures.

Pure sine vs modified sine

Pure sine wave Modified sine wave
Output Smooth, like household power Stepped approximation
Laptops, chargers, electronics Run normally May run hot, buzz or fail
Motors and compressors Run normally May run hot or noisy
Cost Higher Lower

What you’ll need

  • pure sine wave inverter
  • ANL fuse holder or circuit breaker (rated per the inverter maker)
  • battery isolator switch
  • heavy duty single core auto cable (size per the inverter maker)
  • cable lugs and adhesive heat shrink
  • battery monitor (to watch consumption)

When to call an auto electrician

  • Any inverter above a few hundred watts, or any install with long DC cable runs.
  • You want the inverter connected to a caravan’s or vehicle’s 240V power points, changeover switch or shore power. That’s licensed electrical work and must comply with AS/NZS 3001.
  • The inverter shuts down under load, alarms for low voltage, or cables get hot.
  • You also need a DC-DC charger, solar and a larger battery to support the inverter.

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Related questions

Q: What size inverter do I need for a coffee machine or microwave? A: These are high-wattage appliances. Check the label: you’ll need an inverter rated above that figure, a battery bank that can supply the very high DC current, and heavy cabling. For many setups, it’s a big step up.

Q: Can I plug my inverter into my caravan’s power inlet? A: Don’t do this yourself. Back-feeding power into a caravan’s 240V wiring can be dangerous. A licensed electrician can install a proper changeover arrangement with RCD protection.

Q: Why does my inverter beep and shut off? A: Usually low battery voltage under load, cables too thin or long, or the load is beyond the inverter’s rating. Check battery charge and cable size first.

Q: Is it safe to leave an inverter on? A: Inverters draw some power even with nothing plugged in. Switch it off when not in use to save your battery.

Sources

  1. REDARC, “Guide to AC wiring when installing a pure sine wave inverter in a vehicle” – fixed AC wiring by a licensed electrician; RCBO and changeover switch requirements; AS/NZS 3001. https://www.redarcelectronics.com/eu/resources/redvision-wiring-guides/guide-to-ac-wiring-when-installing-a-redarc-pure-sine-wave-inverter-in-a-vehicle (checked October 2026)
  2. WorkSafe ACT, “Electrical incident” – fatal incident involving non-compliant 240V wiring in a trailer; 240V installations in caravans and transportable structures to be done by a licensed electrician and certified to AS/NZS 3001. https://www.worksafe.act.gov.au/health-and-safety-portal/safety-alerts/electrical-incident (checked October 2026)
  3. Solar4RVs, “Understanding cable size types: mm, mm², B&S, AWG” – typical cable sizes for inverters. https://www.solar4rvs.com.au/buying/buyer-guides/understanding-cable-size-types-mm-mm2-b_s-awg/ (checked October 2026)
  4. REDARC, “RS Series 12V & 24V Pure Sine Wave Inverters instruction manual” – DC fuse on the positive as close as practical to the battery; short DC cables sized to the maker’s table; ventilation clearance; don’t mount in a battery compartment or close to a battery; chassis earth; no-load current draw; permanent AC installs by a licensed electrician. https://cdn.intelligencebank.com/au/share/yE9N/zJpl/rDD2O/original/RS+Series+Pure+Sine+Inverters+Instruction+Manual (checked October 2026)